Thursday, January 16, 2014

What is a Segment Control Valve?

Segment Control Valve
Internal view of closed
segment control valve
The most common final control element in the process industry is a control valve. The control valve influences flowing fluids such as steam, gas, water or chemicals to compensate for load changes and help regulate process variables to a desired set point. Doing this within the desired operating range ensures the quality of the product.

Segment Control Valve
Close up of segment shape
Sensors and transmitters collect process information to reduce the effect of load disturbances and their relationship to a desired set point. Controllers then process this information and adjust the control valve to move the variable back to set point. A control valve is the component that implements the adjusts the process to achieve set point.

Control valves are typically an assembly of valve, internal trim, a pneumatic or electric actuator (that provides power to operate the valve) and additional accessories such as positioners, transducers, regulators or limit switches.

Segment Control Valve
Cutaway view of open
segment control valve
A Segment control valve is a "quarter-turn" valve with a "sliced" or "segmented" ball. The shape of the segment offers linear control, a sweeping or cutting action when closing (making it a good choice for surries or fibers) and a tight shutoff.  Segment valves are sometimes mistakenly referred to as a "V-Port valve" or "Characterized valve", which actually refer to ball valves with modified or cutaway balls.

To better understand how segment control valves work, see this video: